Product Description
Transmission shaft
Product Description
| Product Name | Transmission shaft |
| Design | Can be at the customer’ request, tailor-made, at customer’s design |
| Advantage | ZJD can provide the transmission shaft according to customers technical specifications. |
Our Advantages
Application
Product Display
Company Profile
ZJD is located in Xihu (West Lake) Dis. Economic Development Zone, Xihu (West Lake) Dis. District, HangZhou, ZheJiang , which has very good transportation convenience and location advantages.ZJD own 1 subsidiary, which is located in HangZhou city, ZheJiang province, which is mainly responsible for EMU accessories for CRRC’s factory nearby.
ZJD’s production and office space is more than 12,000 square meters, and more than 60 sets of various types of CNC machining and quality control equipment.ZJD’s main products are widely used in CHINAMFG CR400, CR300, CR200 series standard EMUs, and expanded to subways, export passenger cars and EMUs and other products.
ZJD has more than 60 employees and more than 20 technical management personnel. The technical management team has many years of working experience in the rail transit industry.
Certifications
ZJD has obtained the national high-tech enterprise certification, 6 types of products have passed the high-tech certification, and related products have obtained more than 20 patents.
ZJD has established a comprehensive quality management system and has got ISO9001 quality management system certification, ISO/TS 22163 (IRIS) international railway industry standard certification, EN15085-2 railway vehicles welding system certification, and CHINAMFG product supply service qualification certification.
FAQ
1. Who are we?
HangZhou ZJD Rail Equipment Co.,Ltd. was established in 2012, which is a professional manufacturer of rail equipment and accessories.
2. Are you a reliable supplier?
ZJD-Excellent Manufacturer focusing on the rolling stock industry
Provide full-process Design, Production, Testing and Service according to customer requirements.
3.What can you buy from us?
We have designed and supplied a series of products such an air duct systems, piping systerms, pneumatic control units,etc.The product are used in various fields such an EMUs,subways,locomotives,wagon engineering vehicles,etc.
4. What services can we provide?
Provide customized services of heavy industry products for special requirements.
Provide diversified parts and trade services such as port machinery, steel heavy industry, mining machinery, etc.
Provide customized products for new energy equipment
Provide key process technology solutions for special parts in the field of new energy equipment.
| Material: | Carbon Steel |
|---|---|
| Load: | Revolution Axis |
| Stiffness & Flexibility: | Flexible Shaft |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
| Appearance Shape: | Round |
| Customization: |
Available
| Customized Request |
|---|
How do manufacturers ensure the compatibility of PTO shafts with different equipment?
Manufacturers employ various measures to ensure the compatibility of PTO (Power Take-Off) shafts with different equipment. Compatibility is crucial to ensure that PTO shafts can effectively transfer power from the power source to the driven machinery without compromising performance, safety, or ease of use. Here’s a detailed explanation of how manufacturers ensure compatibility:
1. Standardization: PTO shafts are designed and manufactured based on standardized specifications. These specifications outline the essential parameters such as shaft dimensions, spline sizes, torque ratings, and safety requirements. By adhering to standardized designs, manufacturers ensure that PTO shafts are compatible with a wide range of equipment that meets the same standards. Standardization allows for interchangeability, meaning that PTO shafts from one manufacturer can be used with equipment from another manufacturer as long as they conform to the same specifications.
2. Collaboration with Equipment Manufacturers: PTO shaft manufacturers often collaborate closely with equipment manufacturers to ensure compatibility. They work together to understand the specific requirements of the equipment and design PTO shafts that seamlessly integrate with the machinery. This collaboration may involve sharing technical specifications, conducting joint testing, and exchanging feedback. By working in partnership, manufacturers can address any compatibility issues early in the design and development process, resulting in PTO shafts that are tailored to the equipment’s needs.
3. Customization Options: PTO shaft manufacturers offer customization options to accommodate different equipment configurations. They provide flexibility in terms of shaft length, spline sizes, yoke designs, and coupling mechanisms. Equipment manufacturers can specify the required parameters, and the PTO shafts can be customized accordingly. This ensures that the PTO shafts precisely match the equipment’s power input/output requirements and connection methods, guaranteeing compatibility and efficient power transfer.
4. Testing and Validation: Manufacturers conduct rigorous testing and validation processes to ensure the compatibility and performance of PTO shafts. They subject the shafts to various tests, including torque testing, rotational speed testing, and durability testing. These tests verify that the PTO shafts can handle the expected power loads and operating conditions without failure. By validating the performance of the PTO shafts, manufacturers can ensure that they are compatible with a wide range of equipment and can reliably transfer power under different operating scenarios.
5. Compliance with Industry Standards: PTO shaft manufacturers adhere to industry standards and regulations to ensure compatibility. Organizations such as the American Society of Agricultural and Biological Engineers (ASABE) establish safety and performance standards for PTO shafts. Manufacturers design and produce their shafts in accordance with these standards, ensuring that their products meet the necessary requirements for compatibility and safety. Compliance with industry standards provides assurance to equipment manufacturers and end-users that the PTO shafts are compatible and suitable for use with different equipment.
6. Documentation and Guidelines: Manufacturers provide comprehensive documentation and guidelines to assist equipment manufacturers and end-users in ensuring compatibility. This documentation includes technical specifications, installation instructions, maintenance guidelines, and safety recommendations. The documentation helps equipment manufacturers select the appropriate PTO shaft for their equipment and provides guidance on proper installation and use. By following the manufacturer’s guidelines, equipment manufacturers can ensure compatibility and optimize the performance of the PTO shafts.
7. Ongoing Research and Development: PTO shaft manufacturers continuously invest in research and development to enhance compatibility with different equipment. They stay updated with industry trends, technological advancements, and evolving equipment requirements. This ongoing research and development enable manufacturers to improve the design, materials, and features of PTO shafts, ensuring compatibility with the latest equipment innovations and addressing any compatibility challenges that may arise.
By employing standardization, collaborating with equipment manufacturers, offering customization options, conducting thorough testing, complying with industry standards, providing documentation and guidelines, and investing in research and development, manufacturers ensure the compatibility of PTO shafts with different equipment. This compatibility allows for seamless integration, efficient power transfer, and optimal performance across a wide range of machinery and equipment in various industries.
What safety precautions should be followed when working with PTO shafts?
Working with Power Take-Off (PTO) shafts requires strict adherence to safety precautions to prevent accidents and ensure the well-being of individuals operating or working in the vicinity of the equipment. PTO shafts involve rotating machinery and can pose significant hazards if not handled properly. Here are several important safety precautions that should be followed when working with PTO shafts:
1. Familiarize Yourself with the Equipment: Prior to operating or working near a PTO shaft, it is crucial to thoroughly understand the equipment’s operation, including the specific PTO shaft configuration, safety features, and any associated machinery. Read and follow the manufacturer’s instructions and safety guidelines pertaining to the PTO shaft and associated equipment. Training and familiarity with the equipment are essential to ensure safe practices.
2. Wear Appropriate Personal Protective Equipment (PPE): When working with PTO shafts, individuals should wear appropriate personal protective equipment to minimize the risk of injury. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE protects against potential hazards such as flying debris, noise, and accidental contact with rotating components.
3. Guarding and Shielding: Ensure that the PTO shaft and associated machinery are equipped with appropriate guarding and shielding. Guarding helps prevent accidental contact with rotating parts, reducing the risk of entanglement or injury. PTO shafts should have guard shields covering the rotating shaft and any exposed universal joints. Machinery driven by the PTO shaft should also have adequate guarding in place to protect against contact with moving parts.
4. Securely Fasten and Align PTO Shaft Components: Before operating or connecting the PTO shaft, ensure that all components are securely fastened and aligned. Loose or misaligned components can lead to shaft dislodgement, imbalance, and potential failure. Follow the manufacturer’s guidelines for proper installation and tightening of couplings, yokes, and other connecting points. Proper alignment is crucial to prevent excessive stress, vibrations, and premature wear on the PTO shaft and associated equipment.
5. Avoid Loose Clothing and Jewelry: Loose clothing, jewelry, or other items that can become entangled in the PTO shaft or associated machinery should be avoided. Secure long hair, tuck in loose clothing, and remove or properly secure any dangling accessories. Loose items can get caught in rotating parts, leading to serious injury or entanglement hazards.
6. Do Not Modify or Remove Safety Features: PTO shafts are equipped with safety features such as guard shields, safety covers, and torque limiters for a reason. These features are designed to protect against potential hazards and should not be modified, bypassed, or removed. Altering or disabling safety features can significantly increase the risk of accidents and injury. If any safety features are damaged or not functioning correctly, they should be repaired or replaced promptly.
7. Shut Down Power Source Before Maintenance: Before performing any maintenance, repairs, or adjustments on the PTO shaft or associated machinery, ensure that the power source is completely shut down and disconnected. This includes turning off the engine, disconnecting power supply, and engaging any safety locks or mechanisms. Lockout/tagout procedures should be followed to prevent accidental energization or startup during maintenance activities.
8. Regular Maintenance and Inspection: Regular maintenance and inspection of the PTO shaft and associated equipment are vital for safe operation. Follow the manufacturer’s recommended maintenance schedule and perform routine inspections to identify any signs of wear, damage, or misalignment. Lubricate universal joints as per the manufacturer’s guidelines to ensure smooth operation. Promptly address any maintenance or repair needs to prevent potential hazards.
9. Training and Communication: Ensure that individuals operating or working near PTO shafts receive proper training on safe work practices, hazard identification, and emergency procedures. Promote clear communication regarding the presence and operation of PTO shafts to prevent accidental contact or interference. Establish effective communication methods, such as signals or radios, when working in teams or near noisy equipment.
10. Be Aware of Surroundings: Maintain situational awareness when working with PTO shafts. Be mindful of the location of bystanders, obstacles, and potential hazards. Ensure a clear and safe work area around the PTO shaft. Avoid distractions and focus on the task at hand to prevent accidents caused by inattention.
By following these safety precautions, individuals can minimize the risk of accidents and injuries when working with PTO shafts. Safety should always be the top priority to ensure a safe and productive work environment.
What is a PTO shaft and how is it used in agricultural and industrial equipment?
A power take-off (PTO) shaft is a mechanical component used in agricultural and industrial equipment to transfer power from a power source, such as an engine or motor, to another machine or implement. It is a driveline shaft that transmits rotational power and torque, allowing the connected equipment to perform various tasks. PTO shafts are commonly used in agricultural machinery, such as tractors, as well as in industrial equipment, including generators, pumps, and construction machinery. Here’s a detailed explanation of what a PTO shaft is and how it is used:
Structure and Components: A typical PTO shaft consists of a hollow metal tube with universal joints at each end. The hollow tube allows the shaft to rotate freely, while the universal joints accommodate angular misalignments between the power source and the driven equipment. The universal joints consist of a cross-shaped yoke with needle bearings, providing flexibility and allowing the transmission of power at varying angles. Some PTO shafts may also include a telescopic section to adjust the length for different equipment setups or to accommodate varying distances between the power source and the driven machine.
Power Transfer: The primary function of a PTO shaft is to transfer power and torque from the power source to the driven equipment. The power source, typically an engine or motor, drives the PTO shaft through a mechanical connection, such as a gearbox or a clutch. As the power source rotates, it transmits rotational force to the PTO shaft. The PTO shaft, in turn, transfers this rotational power and torque to the driven equipment, enabling it to perform its intended function. The torque and rotational speed transmitted through the PTO shaft depend on the power source’s characteristics and the gear ratio or clutch engagement.
Agricultural Applications: In agriculture, PTO shafts are commonly used in tractors to power various implements and attachments. The PTO shaft is connected to the tractor’s power take-off, a rotating drive shaft located at the rear of the tractor. By engaging the PTO clutch, the tractor’s engine power is transferred through the PTO shaft to the attached implements. Agricultural machinery, such as mowers, balers, tillers, sprayers, and grain augers, often rely on PTO shafts to receive power for their operation. The PTO shaft allows the implements to be powered directly by the tractor’s engine, eliminating the need for separate power sources and increasing the versatility and efficiency of agricultural operations.
Industrial Applications: PTO shafts also find extensive use in various industrial applications. Industrial equipment, such as generators, pumps, compressors, and industrial mixers, often incorporate PTO shafts to receive power from engines or electric motors. The PTO shaft connects the power source to the driven equipment, allowing it to operate and perform its intended function. In construction machinery, PTO shafts can be found in equipment like concrete mixers, hydraulic hammers, and post hole diggers, enabling the transfer of power from the machinery’s engine to the specific attachment or tool being used.
Safety Considerations: It is important to note that PTO shafts can pose safety risks if not handled properly. The rotating shaft can cause serious injuries if operators come into contact with it while it is in operation. To ensure safety, PTO shafts are often equipped with shielding or guards that cover the rotating shaft and universal joints, preventing accidental contact. It is crucial to maintain and inspect these safety features regularly to ensure their effectiveness. Additionally, operators should receive proper training on PTO shaft operation, including safe attachment and detachment procedures, as well as the use of personal protective equipment when working near PTO-driven machinery.
In summary, a PTO shaft is a mechanical component used in agricultural and industrial equipment to transmit power and torque from a power source to a driven machine or implement. It enables the direct power transfer from engines or motors to various equipment, increasing efficiency and versatility in agricultural and industrial operations. While PTO shafts offer significant benefits, operators must be aware of the associated safety considerations and take appropriate precautions to prevent accidents and injuries.
editor by CX 2023-10-04
China best Universal Joint Cardan Shaft Pto Shaft Drive Shaft Slip Yoke
Product Description
Universal joint cardan shaft pto shaft drive shaft slip yoke
1.High quality
2.CNC machine with strick tolerance
3.Professional shaft manufacturer
4.Acid resistant
| Using | Auto part, machine, transmission system, steering system |
| Structure | Shaft with universal joints |
| Materials | Steel, stainless steel, alloy steel |
| Treatment | drill, mill, wire-electrode cutting, weld, heat treatment |
| Surface | Coated or natural |
| business sphere | all kinds drive shafts, steering shaft, universal joints can be custom made |
Features:
1. We have been specialized in designing, manufacturing drive shaft, steering coupler shaft, universal joints, which have exported to the USA, Europe, Australia etc for years
2. Application to all kinds of general mechanical situation
3. Our products are of high intensity and rigidity.
4. Heat resistant & Acid resistant
5. OEM orders are welcomed
1. Power or torque related to alternating load you require.
| Power-rating size |
540 r.p.m. | 1000 r.p.m. | ||
| torque [Nm] | power [CV] | torque [Nm] | power [CV] | |
| series 1 | 210 | 16 | 170 | 24 |
| series 2 | 280 | 21 | 230 | 32 |
| series 3 | 400 | 30 | 320 | 45 |
| series 4 | 460 | 35 | 380 | 53 |
| series 5 | 620 | 47 | 500 | 70 |
| series 6 | 830 | 64 | 690 | 98 |
| series 7 | 980 | 75 | 800 | 113 |
| series 8 | 1240 | 95 | 1000 | 140 |
2.Cross journal(Universal joint) size which decides torque of a PTO Shaft:
| Cross journal size | Ref. | A mm | B mm |
| Series 1 | 1.01.01 | 54 | 22 |
| Series 2 | 2.01.01 | 61.3 | 23.8 |
| Series 3 | 3.01.01 | 70 | 27 |
| Series 4 | 4.01.01 | 74.6 | 27 |
| Series 5 | 5.01.01 | 80 | 30.2 |
| Series 6 | 6.01.01 | 92 | 30.2 |
| Series 7N | 7N.01.01 | 94 | 35 |
| Series 7 | 7.01.01 | 106.5 | 30.2 |
| Series 8 | 8.01.01 | 106.5 | 35 |
3 Closed overall length (or cross to cross) of a PTO shaft.
4 Tubes or Pipes
We’ve already got Triangular profile tube and Lemon profile tube for all the series we provide.
And we have some star tube, splined tube and other profile tubes required by our customers (for a certain series). (Please notice that our catalog doesnt contain all the items we produce)
If you want tubes other than triangular or lemon, please provide drawings or pictures.
5 End yokes
We’ve got several types of quick release yokes and plain bore yoke. I will suggest the usual type for your reference.
You can also send drawings or pictures to us if you cannot find your item in our catalog.
6 Safety devices or clutches
I will attach the details of safety devices for your reference. We’ve already have Free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
7 For any other more special requirements with plastic guard, connection method, color of painting, package, etc., please feel free to let me know.
| Condition: | New |
|---|---|
| Certification: | ISO |
| Type: | Steering Gears/Shaft |
| Material: | Steel |
| Standard: | Standard |
| Automatic: | Automatic |
| Customization: |
Available
| Customized Request |
|---|
How do PTO shaft yokes contribute to the efficiency of tasks like plowing and mowing?
PTO shaft yokes play a crucial role in enhancing the efficiency of tasks like plowing and mowing in agricultural and industrial settings. Here’s how they contribute to task efficiency:
1. Power Transmission: PTO shaft yokes enable the transfer of power from the power source, such as a tractor’s engine, to the implement used for plowing or mowing. The yoke connects the rotating PTO shaft of the power source to the input shaft of the implement. This direct power transmission ensures that the implement receives consistent and reliable power, maximizing its efficiency during operations.
2. Flexibility and Adaptability: PTO shaft yokes provide flexibility and adaptability in connecting various implements to the power source. By accommodating variations in size, spline count, and connection methods, yokes allow different implements to be easily attached and detached as needed. This versatility enables operators to switch between different implements for different tasks, optimizing efficiency by using the most suitable equipment for each job.
3. Smooth and Continuous Operation: PTO shaft yokes facilitate smooth and continuous operation of the implements. The precise fit and engagement of the yoke and the PTO shaft ensure minimal power loss and vibration during power transmission. This smooth operation reduces equipment wear, enhances cutting or plowing performance, and ultimately improves overall task efficiency.
4. Power Adjustment: PTO shaft yokes allow for power adjustment based on the requirements of the task. By adjusting the engine speed or implementing gear ratios, operators can modify the power output delivered to the implement. This flexibility in power adjustment ensures optimal performance and efficiency, especially when dealing with varying soil conditions or vegetation densities.
5. Safety and Protection: PTO shaft yokes incorporate safety features to protect both the equipment and the operators. For example, some yokes include shear pins or slip clutches that provide overload protection. These features help prevent damage to the implement or the power source in case of sudden shocks or high resistance, ensuring safe and efficient operation.
By facilitating power transmission, providing flexibility, ensuring smooth operation, allowing power adjustment, and incorporating safety features, PTO shaft yokes significantly contribute to the efficiency and productivity of tasks like plowing and mowing. Their reliable performance and compatibility with a range of implements make them essential components in agricultural and industrial operations.
How do PTO shaft yokes ensure efficient power transfer while maintaining stability?
PTO (Power Take-Off) shaft yokes are designed to ensure efficient power transfer while maintaining stability during operation. They incorporate several features and mechanisms to achieve this. Here’s a detailed explanation:
1. Splined Connection:
PTO shaft yokes typically have a splined connection with the PTO shaft. The splines on the yoke and the shaft interlock, providing a secure and torque-resistant coupling. This design distributes torque evenly along the length of the splined connection, minimizing stress concentrations and ensuring efficient power transfer.
2. Precise Fit and Tolerance:
PTO shaft yokes are designed with precise tolerances to ensure a proper fit with the PTO shaft. The accurate fit helps maximize torque transfer efficiency and minimizes the risk of slippage or power loss. The tight fit also helps maintain stability by reducing vibrations and minimizing backlash or play between the yoke and the shaft.
3. Balancing:
Some PTO shaft yokes are dynamically balanced to minimize vibrations during operation. Balancing helps ensure smooth rotation and reduces stress on the components. By reducing vibrations, balancing contributes to the stability of the power transmission system and improves overall performance.
4. Quality Materials and Construction:
PTO shaft yokes are typically manufactured using durable materials such as steel or forged alloys. These materials offer strength and stability, allowing the yokes to withstand the high torque and rotational forces involved in power transmission. The robust construction ensures that the yokes can maintain their shape and rigidity, minimizing flexing or deformation that could compromise stability.
5. Support Bearings:
In applications involving long PTO shafts or high loads, support bearings may be used to enhance stability. Support bearings are mounted along the length of the PTO shaft and provide additional support, reducing shaft deflection and maintaining alignment. By minimizing shaft deflection, support bearings help ensure efficient power transfer and reduce the risk of misalignment or vibration-related issues.
6. Design Considerations:
PTO shaft yokes are designed with stability in mind. Factors such as the shape, geometry, and reinforcement of the yoke are carefully considered to enhance stability and minimize the risk of unwanted flexing, bending, or distortion during operation.
By incorporating these features and design considerations, PTO shaft yokes ensure efficient power transfer while maintaining stability. They provide a reliable and robust connection between the power source and the driven equipment, contributing to the overall performance and productivity of the machinery or implement.
Can you explain the functions and significance of a PTO shaft yoke?
A PTO (Power Take-Off) shaft yoke is a critical component in power transmission systems, particularly in vehicles and machinery equipped with PTO capabilities. It serves multiple functions and holds significant significance in ensuring efficient power transfer. Here’s a detailed explanation:
1. Power Transmission: The primary function of a PTO shaft yoke is to transfer power from the power source, such as an engine or power take-off unit, to the driven equipment. It acts as a mechanical link between the rotating output of the power source and the input shaft of the driven equipment. By securely connecting the PTO shaft to the driven equipment, the yoke enables the transmission of rotational energy and torque, allowing the equipment to perform its intended functions.
2. Alignment and Connection: PTO shaft yokes play a crucial role in aligning and connecting the PTO shaft and the driven equipment. The splined bore of the yoke is designed to securely engage with the splines on the PTO shaft, creating a strong and reliable connection. The mounting flange or connection point of the yoke is constructed to align precisely with the corresponding connection on the driven equipment, ensuring proper coupling and alignment. This alignment and connection are essential for efficient power transmission and prevent issues such as misalignment, excessive vibration, and premature wear.
3. Flexibility and Articulation: PTO shaft yokes often incorporate flexible or articulating features to accommodate movement and misalignment between the power source and the driven equipment. This flexibility allows the PTO shaft yoke to compensate for slight angular or positional variations that may occur during operation. It helps maintain a continuous and smooth power transfer even when the equipment is subjected to dynamic or uneven operating conditions. By allowing some degree of flexibility and articulation, the yoke helps reduce stress on the PTO shaft and the driven equipment, contributing to their longevity and performance.
4. Serviceability and Maintenance: PTO shaft yokes require regular inspection and maintenance to ensure their proper functioning and longevity. Lubrication of the splined bore and periodic tightening of connection bolts are important maintenance tasks to prevent excessive wear and maintain a secure connection. Additionally, proper guarding and safety measures should be in place to protect operators and bystanders from rotating or exposed PTO shafts. Proper maintenance of PTO shaft yokes ensures their reliability, safety, and optimal performance.
5. Overall Significance: PTO shaft yokes hold significant significance in the efficient operation of PTO-driven machinery and vehicles. They enable the transfer of power from the power source to the driven equipment, ensuring that the equipment can perform its intended functions. By providing alignment, connection, and flexibility, PTO shaft yokes contributeto the smooth and reliable power transmission, reducing the risk of mechanical issues and optimizing the performance of the machinery. Their proper maintenance and serviceability are crucial for ensuring their longevity, safety, and overall effectiveness in power transmission systems.
editor by CX 2023-10-04
China supplier Tractor Pto Driveshaft Driveline Factory Hollow Spline Cardan Adapter Universal Joint Yoke Flexible Front Prop Rear CV Axle Propeller Automobile Drive Shaft
Product Description
Tractor Pto Driveshaft Driveline Factory Hollow Spline Cardan Adapter Universal Joint Yoke Flexible Front Prop Rear CV Axle Propeller Automobile Drive Shaft
Product Description
Agricultural truck universal joint steering
PTO Shaft
| Function of PTO Shaft | Drive Shaft Parts & Power Transmission |
| Usage of PTO Shaft | Kinds of Tractors & Farm Implements |
| Yoke Types for PTO Shaft | Double push pin, Bolt pins, Split pins, Pushpin, Quick release, Ball attachment, Collar….. |
| Processing Of Yoke | Forging |
| PTO Shaft Plastic Cover | YW; BW; YS; BS; Etc |
| Colors of PTO Shaft | Green; Orange; Yellow; Black Ect. |
| PTO Shaft Series | T1-T10; L1-L6;S6-S10;10HP-150HP with SA,RA,SB,SFF,WA,CV Etc |
| Tube Types for PTO Shaft | Lemon, Triangular, Star, Square, Hexangular, Spline, Special Ect |
| Processing Of Tube | Cold drawn |
| Spline Types for PTO Shaft | 1 1/8″ Z6;1 3/8″ Z6; 1 3/8″ Z21 ;1 3/4″ Z20; 1 3/4″ Z6; 8-38*32*6 8-42*36*7; 8-48*42*8; |
We also sell accessories for the pto shaft, including :
Yoke: CV socket yoke, CV weld yoke, flange yoke, end yoke, weld yoke, slip yoke
CV center housing, tube, spline, CV socket flange, u-joint, dust cap
Light vehicle drive line
Our products can be used for transmission shafts of the following brands
Toyota, Mitsubishi, Nissan, Isu zu, Suzuki, Dafa, Honda, Hyundai, Mazda, Fiat, Re nault, Kia, Dacia, Ford. Dodge, Land Rover, Peu geot, Volkswagen Audi, BMW Benz Volvo, Russian models
Gear shaft
Company Profile
Related Products
Application:
Company information:
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
| Samples: |
US$ 38/Piece
1 Piece(Min.Order) | |
|---|
How do PTO shafts ensure efficient power transfer while maintaining safety?
PTO (Power Take-Off) shafts play a crucial role in ensuring efficient power transfer from a power source to driven machinery or equipment, while also maintaining safety. These shafts are designed with various features and mechanisms to optimize power transmission efficiency and mitigate potential hazards. Here’s a detailed explanation of how PTO shafts achieve efficient power transfer while prioritizing safety:
1. Mechanical Power Transmission: PTO shafts serve as mechanical linkages between the power source, typically a tractor or engine, and the driven machinery. They transmit rotational power from the power source to the equipment, enabling efficient transfer of energy. The mechanical design of PTO shafts, including their diameter, length, and material composition, is optimized to minimize power losses during transmission, ensuring that a significant portion of the power generated by the source is effectively delivered to the machinery.
2. Universal Joints and Flexible Couplings: PTO shafts are equipped with universal joints and flexible couplings that allow for angular misalignment and flexibility in movement. Universal joints accommodate variations in the alignment between the power source and the driven machinery, enabling smooth power transfer even when the two components are not perfectly aligned. Flexible couplings help to compensate for slight misalignments, reduce vibration, and prevent excessive stress on the shaft and connected components, thereby enhancing efficiency and reducing the risk of mechanical failure or damage.
3. Constant Velocity (CV) Joints: CV joints are often used in PTO shafts to maintain constant speed and torque transfer, particularly in applications where the driven machinery requires flexibility or operates at different angles. CV joints allow for smooth power transmission without significant fluctuations, even when the driven machinery is at an angle relative to the power source. By minimizing speed variations and power loss due to changing angles, CV joints contribute to efficient power transfer while ensuring consistent performance and reducing the likelihood of mechanical stress or premature wear.
4. Safety Guards and Shields: Safety is a paramount consideration in the design of PTO shafts. Protective guards and shields are installed to cover the rotating shaft and other moving parts. These guards act as physical barriers to prevent accidental contact with the rotating components, significantly reducing the risk of entanglement, injury, or damage. Safety guards are typically made of durable materials such as metal or plastic and are designed to allow the necessary movement for power transmission while providing adequate protection. Regular inspection and maintenance of these guards are crucial to ensure their effectiveness in maintaining safety.
5. Shear Bolt or Slip Clutch Mechanisms: PTO shafts often incorporate shear bolt or slip clutch mechanisms as safety features to protect the driveline components and prevent damage in case of excessive torque or sudden resistance. Shear bolts are designed to shear or break when the torque exceeds a predetermined threshold, disconnecting the PTO shaft from the power source. This helps prevent damage to the shaft, driven machinery, and power source. Slip clutches work similarly by allowing the PTO shaft to slip when excessive resistance is encountered, protecting the components from overload. These mechanisms act as safety measures to maintain the integrity of the PTO shaft and associated equipment while minimizing the risk of mechanical failures or accidents.
6. Compliance with Safety Standards: PTO shafts are designed and manufactured to comply with relevant safety standards and regulations. Manufacturers follow guidelines and requirements set by organizations such as the American Society of Agricultural and Biological Engineers (ASABE) or other regional safety authorities. Compliance with these standards ensures that PTO shafts meet specific safety criteria, including torque capacity, guard design, and other safety considerations. Users can rely on standardized PTO shafts that have undergone testing and certification, providing an additional layer of assurance regarding their safety and performance.
7. Operator Education and Training: To ensure safe and efficient operation, it is essential for operators to receive proper education and training on PTO shafts. Operators should be familiar with the specific safety features, maintenance requirements, and safe operating procedures for the PTO shafts used in their applications. This includes understanding the importance of using appropriate personal protective equipment, regularly inspecting the equipment for wear or damage, and following recommended maintenance schedules. Operator awareness and adherence to safety protocols significantly contribute to maintaining a safe working environment and maximizing the efficiency of power transfer.
In summary, PTO shafts ensure efficient power transfer while maintaining safety through their mechanical design, incorporation of universal joints and CV joints, installation of safety guards and shields, implementation of shear bolt or slip clutch mechanisms, compliance with safety standards, and operator education. By combining these features and practices, PTO shafts provide reliable and secure power transmission, minimizing power losses and potential risks associated with their operation.
How do PTO shafts handle variations in load and torque during operation?
PTO (Power Take-Off) shafts are designed to handle variations in load and torque during operation by employing specific mechanisms and features that ensure efficient power transfer and protection against overload conditions. Here’s a detailed explanation of how PTO shafts handle variations in load and torque:
1. Mechanical Design: PTO shafts are engineered with robust mechanical design principles that enable them to handle variations in load and torque. They are typically constructed using high-strength materials such as steel, which provides durability and resistance to bending or twisting forces. The shaft’s diameter, wall thickness, and overall dimensions are carefully calculated to withstand the expected torque levels and load variations. The mechanical design of the PTO shaft ensures that it can transmit power reliably and accommodate the dynamic forces encountered during operation.
2. Universal Joints: Universal joints are a key component of PTO shafts that allow for flexibility and compensation of misalignment between the power source and driven machinery. These joints can accommodate variations in angular alignment, which may occur due to changes in load or movement of the machinery. Universal joints consist of a cross-shaped yoke with needle bearings that allow for smooth rotation and transfer of torque, even when the shafts are not perfectly aligned. The design of universal joints enables PTO shafts to handle variations in load and torque while maintaining consistent power transmission.
3. Slip Clutches: Slip clutches are often incorporated into PTO shafts to provide overload protection. These clutches allow the PTO shaft to slip or disengage momentarily when excessive torque or resistance is encountered. Slip clutches typically consist of friction plates that can be adjusted to a specific torque setting. When the torque surpasses the predetermined limit, the clutch slips, preventing damage to the PTO shaft and connected equipment. Slip clutches are particularly useful when sudden changes in load or torque occur, providing a safety mechanism to protect the PTO shaft and associated machinery.
4. Torque Limiters: Torque limiters are another protective feature found in some PTO shafts. These devices are designed to automatically disengage the power transmission when a predetermined torque threshold is exceeded. Torque limiters can be mechanical, such as shear pin couplings or friction clutches, or electronic, utilizing sensors and control systems. When the torque exceeds the set limit, the torque limiter disengages, preventing further power transfer and protecting the PTO shaft from overload conditions. Torque limiters are effective in handling sudden spikes in torque and safeguarding the PTO shaft and associated equipment.
5. Maintenance and Inspection: Regular maintenance and inspection of PTO shafts are essential to ensure their proper functioning and ability to handle variations in load and torque. Routine maintenance includes lubrication of universal joints, inspection of shaft integrity, and tightening of fasteners. Regular inspections allow for early detection of wear, misalignment, or other issues that may affect the PTO shaft’s performance. By addressing maintenance and inspection requirements, operators can identify and address any concerns that may arise due to variations in load and torque, ensuring the continued safe and efficient operation of the PTO shaft.
6. Operator Awareness and Control: Operators play a crucial role in managing variations in load and torque during PTO shaft operation. They should be aware of the machinery’s operational limits, including the recommended torque ratings and load capacities of the PTO shaft. Proper training and understanding of the equipment’s capabilities enable operators to make informed decisions and adjust the operation when encountering significant load or torque changes. Operators should also be vigilant in monitoring the equipment’s performance, watching for any signs of excessive vibration, noise, or other indications of potential issues related to load and torque variations.
By incorporating robust mechanical design, utilizing universal joints, slip clutches, torque limiters, and implementing proper maintenance practices, PTO shafts are equipped to handle variations in load and torque during operation. These features ensure reliable power transmission, protect against overload conditions, and contribute to the safe and efficient functioning of the PTO shaft and the machinery it drives.
Which industries commonly use PTO shafts for power transmission?
PTO shafts (Power Take-Off shafts) are widely used in various industries where power transmission is required to drive machinery and equipment. Their versatility, efficiency, and compatibility with different types of machinery make them valuable components in several sectors. Here’s a detailed explanation of the industries that commonly use PTO shafts for power transmission:
1. Agriculture: The agricultural industry extensively relies on PTO shafts for power transmission. Tractors equipped with PTOs are commonly used to drive a wide range of agricultural implements and machinery. PTO-driven equipment includes mowers, balers, tillers, seeders, sprayers, grain augers, harvesters, and many more. PTO shafts allow for the efficient transfer of power from the tractor’s engine to these implements, enabling various agricultural operations such as cutting, baling, tilling, planting, spraying, and harvesting. The agricultural sector heavily depends on PTO shafts to enhance productivity and streamline farming processes.
2. Construction and Earthmoving: In the construction and earthmoving industry, PTO shafts find applications in machinery used for excavation, grading, and material handling. PTO-driven equipment such as backhoes, loaders, excavators, trenchers, and stump grinders utilize PTO shafts to transfer power from the prime movers, typically hydraulic systems, to drive the necessary attachments. These attachments require the high torque and power provided by PTO shafts to perform tasks like digging, loading, trenching, and grinding. PTO shafts allow for versatile and efficient power transmission in construction and earthmoving operations.
3. Forestry: The forestry industry utilizes PTO shafts for power transmission in various logging and timber processing equipment. PTO-driven machinery such as wood chippers, sawmills, log splitters, and debarkers rely on PTO shafts to transfer power from tractors or dedicated power units to perform tasks like chipping, sawing, splitting, and debarking wood. PTO shafts provide the necessary power and torque to drive the cutting and processing mechanisms, enabling efficient and productive forestry operations.
4. Landscaping and Groundskeeping: PTO shafts play a crucial role in the landscaping and groundskeeping industry. Equipment like lawn mowers, rotary cutters, flail mowers, and aerators utilize PTO shafts to transfer power from tractors or dedicated power units to drive the cutting or grooming mechanisms. PTO shafts enable efficient power transmission, allowing operators to maintain lawns, parks, golf courses, and other outdoor spaces with precision and productivity.
5. Mining and Quarrying: PTO shafts have applications in the mining and quarrying industry, particularly in equipment used for material extraction, crushing, and screening. PTO-driven machinery such as crushers, screeners, and conveyors rely on PTO shafts to transfer power from engines or motors to drive the crushing and screening mechanisms, as well as the material handling systems. PTO shafts provide the necessary power and torque to process and transport bulk materials effectively in mining and quarrying operations.
6. Industrial Manufacturing: PTO shafts are utilized in various industrial manufacturing processes that require power transmission to drive specific machinery and equipment. Industries such as food processing, textile manufacturing, paper production, and chemical processing may use PTO-driven machinery for tasks like mixing, blending, cutting, extruding, and conveying. PTO shafts enable efficient power transfer to these machines, ensuring smooth and reliable operation in industrial manufacturing settings.
7. Utilities and Infrastructure Maintenance: PTO shafts find applications in utilities and infrastructure maintenance operations. Equipment like street sweepers, sewer cleaners, road maintenance machines, and drain augers utilize PTO shafts to transfer power from trucks or dedicated power units to perform tasks like sweeping, cleaning, and maintenance of roads, sewers, and other public infrastructure. PTO shafts enable efficient power transmission, ensuring effective and reliable operation of these utility and maintenance machines.
8. Others: PTO shafts are also used in several other industries and sectors where power transmission is required. This includes applications in the transportation industry for powering refrigeration units, fuel pumps, and hydraulic systems in trucks and trailers. PTO shafts also find applications in the marine industry for powering winches, pumps, and other equipment on boats and ships.
In summary, PTO shafts are commonly used in a wide range of industries for power transmission. These industries include agriculture, construction and earthmoving, forestry, landscaping and groundskeeping, mining and quarrying, industrial manufacturing, utilities and infrastructure maintenance, transportation, and marine sectors. PTO shafts play a critical rolein enhancing productivity, enabling efficient operation of machinery, and facilitating various tasks in these industries.
editor by CX 2023-10-01
China Best Sales Universal Joint Cardan Shaft Pto Shaft Drive Shaft Slip Yoke
Product Description
Universal joint cardan shaft pto shaft drive shaft slip yoke
1.High quality
2.CNC machine with strick tolerance
3.Professional shaft manufacturer
4.Acid resistant
| Using | Auto part, machine, transmission system, steering system |
| Structure | Shaft with universal joints |
| Materials | Steel, stainless steel, alloy steel |
| Treatment | drill, mill, wire-electrode cutting, weld, heat treatment |
| Surface | Coated or natural |
| business sphere | all kinds drive shafts, steering shaft, universal joints can be custom made |
Features:
1. We have been specialized in designing, manufacturing drive shaft, steering coupler shaft, universal joints, which have exported to the USA, Europe, Australia etc for years
2. Application to all kinds of general mechanical situation
3. Our products are of high intensity and rigidity.
4. Heat resistant & Acid resistant
5. OEM orders are welcomed
1. Power or torque related to alternating load you require.
| Power-rating size |
540 r.p.m. | 1000 r.p.m. | ||
| torque [Nm] | power [CV] | torque [Nm] | power [CV] | |
| series 1 | 210 | 16 | 170 | 24 |
| series 2 | 280 | 21 | 230 | 32 |
| series 3 | 400 | 30 | 320 | 45 |
| series 4 | 460 | 35 | 380 | 53 |
| series 5 | 620 | 47 | 500 | 70 |
| series 6 | 830 | 64 | 690 | 98 |
| series 7 | 980 | 75 | 800 | 113 |
| series 8 | 1240 | 95 | 1000 | 140 |
2.Cross journal(Universal joint) size which decides torque of a PTO Shaft:
| Cross journal size | Ref. | A mm | B mm |
| Series 1 | 1.01.01 | 54 | 22 |
| Series 2 | 2.01.01 | 61.3 | 23.8 |
| Series 3 | 3.01.01 | 70 | 27 |
| Series 4 | 4.01.01 | 74.6 | 27 |
| Series 5 | 5.01.01 | 80 | 30.2 |
| Series 6 | 6.01.01 | 92 | 30.2 |
| Series 7N | 7N.01.01 | 94 | 35 |
| Series 7 | 7.01.01 | 106.5 | 30.2 |
| Series 8 | 8.01.01 | 106.5 | 35 |
3 Closed overall length (or cross to cross) of a PTO shaft.
4 Tubes or Pipes
We’ve already got Triangular profile tube and Lemon profile tube for all the series we provide.
And we have some star tube, splined tube and other profile tubes required by our customers (for a certain series). (Please notice that our catalog doesnt contain all the items we produce)
If you want tubes other than triangular or lemon, please provide drawings or pictures.
5 End yokes
We’ve got several types of quick release yokes and plain bore yoke. I will suggest the usual type for your reference.
You can also send drawings or pictures to us if you cannot find your item in our catalog.
6 Safety devices or clutches
I will attach the details of safety devices for your reference. We’ve already have Free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
7 For any other more special requirements with plastic guard, connection method, color of painting, package, etc., please feel free to let me know.
| Condition: | New |
|---|---|
| Certification: | ISO |
| Type: | Steering Gears/Shaft |
| Material: | Steel |
| Standard: | Standard |
| Automatic: | Automatic |
| Customization: |
Available
| Customized Request |
|---|
How do PTO shaft yokes enhance the overall productivity of agricultural processes?
PTO shaft yokes play a crucial role in enhancing the overall productivity of agricultural processes. They enable efficient power transmission from the power source, such as a tractor or engine, to various agricultural implements and machinery. Here’s how PTO shaft yokes contribute to increased productivity:
1. Versatility and Compatibility: PTO shaft yokes are designed to be versatile and compatible with a wide range of agricultural equipment and implements. This compatibility allows farmers to use a single power source, such as a tractor, to operate different machinery by simply connecting and disconnecting the appropriate PTO shaft yokes. Farmers can quickly switch between implements, reducing downtime and increasing operational efficiency.
2. Power Transfer Efficiency: PTO shaft yokes ensure efficient power transfer from the power source to the agricultural machinery. By minimizing power losses during transmission, PTO shaft yokes maximize the utilization of available power, resulting in improved efficiency and productivity. The direct connection between the power source and the implement eliminates the need for additional power generation or separate engines, saving time, fuel, and maintenance costs.
3. Rapid Implementation of Tasks: With PTO shaft yokes, farmers can rapidly implement various tasks in the field. Whether it’s tilling, planting, mowing, or spreading, the quick coupling and uncoupling of PTO shaft yokes allow for swift transitions between operations. This agility enables farmers to optimize their work schedule, take advantage of favorable weather conditions, and complete tasks in a timely manner, thereby increasing overall productivity.
4. Improved Operational Control: PTO shaft yokes provide farmers with better control over the agricultural machinery. By connecting the power source directly to the implement, farmers can adjust the speed and power output according to the specific requirements of the task at hand. This fine-tuning of power transmission allows for precise operation, ensuring optimal performance and reducing unnecessary strain on the machinery. Improved control leads to enhanced productivity and better utilization of resources.
5. Time and Labor Savings: PTO shaft yokes contribute to significant time and labor savings in agricultural processes. The efficient power transfer and versatility of PTO shaft yokes enable farmers to accomplish tasks more quickly and with fewer manual efforts. By mechanizing various operations, such as tilling, planting, or harvesting, farmers can cover larger areas in less time, reducing the need for manual labor and increasing overall productivity.
6. Enhanced Implement Performance: PTO shaft yokes ensure consistent power supply to agricultural implements, optimizing their performance. The direct power transmission minimizes power fluctuations and ensures a steady power flow, allowing implements to operate at their designed capacity. This results in improved efficiency, better quality of work, and higher productivity in agricultural processes.
By providing versatility, efficient power transfer, rapid implementation of tasks, improved control, time and labor savings, and enhanced implement performance, PTO shaft yokes significantly enhance the overall productivity of agricultural processes. They empower farmers to accomplish more in less time, streamline operations, and achieve better outcomes in their farming endeavors.
How do PTO shaft yokes ensure efficient power transfer while maintaining stability?
PTO (Power Take-Off) shaft yokes are designed to ensure efficient power transfer while maintaining stability during operation. They incorporate several features and mechanisms to achieve this. Here’s a detailed explanation:
1. Splined Connection:
PTO shaft yokes typically have a splined connection with the PTO shaft. The splines on the yoke and the shaft interlock, providing a secure and torque-resistant coupling. This design distributes torque evenly along the length of the splined connection, minimizing stress concentrations and ensuring efficient power transfer.
2. Precise Fit and Tolerance:
PTO shaft yokes are designed with precise tolerances to ensure a proper fit with the PTO shaft. The accurate fit helps maximize torque transfer efficiency and minimizes the risk of slippage or power loss. The tight fit also helps maintain stability by reducing vibrations and minimizing backlash or play between the yoke and the shaft.
3. Balancing:
Some PTO shaft yokes are dynamically balanced to minimize vibrations during operation. Balancing helps ensure smooth rotation and reduces stress on the components. By reducing vibrations, balancing contributes to the stability of the power transmission system and improves overall performance.
4. Quality Materials and Construction:
PTO shaft yokes are typically manufactured using durable materials such as steel or forged alloys. These materials offer strength and stability, allowing the yokes to withstand the high torque and rotational forces involved in power transmission. The robust construction ensures that the yokes can maintain their shape and rigidity, minimizing flexing or deformation that could compromise stability.
5. Support Bearings:
In applications involving long PTO shafts or high loads, support bearings may be used to enhance stability. Support bearings are mounted along the length of the PTO shaft and provide additional support, reducing shaft deflection and maintaining alignment. By minimizing shaft deflection, support bearings help ensure efficient power transfer and reduce the risk of misalignment or vibration-related issues.
6. Design Considerations:
PTO shaft yokes are designed with stability in mind. Factors such as the shape, geometry, and reinforcement of the yoke are carefully considered to enhance stability and minimize the risk of unwanted flexing, bending, or distortion during operation.
By incorporating these features and design considerations, PTO shaft yokes ensure efficient power transfer while maintaining stability. They provide a reliable and robust connection between the power source and the driven equipment, contributing to the overall performance and productivity of the machinery or implement.
How do PTO shaft yokes handle variations in torque, speed, and alignment?
PTO (Power Take-Off) shaft yokes are designed to handle variations in torque, speed, and alignment, ensuring efficient power transmission and accommodating dynamic operating conditions. Here’s a detailed explanation:
Variations in Torque:
1. Yoke Material and Design: PTO shaft yokes are typically manufactured using durable materials such as steel or forged alloys. The yoke’s design takes into account the torque requirements of the application, ensuring it can handle the expected torque without deformation or failure.
2. Splined Connection: The splined connection between the PTO shaft and the yoke provides a secure and torque-resistant coupling. The splines on both the yoke and the shaft interlock, distributing torque evenly and minimizing stress concentrations.
3. Fit and Tolerance: PTO shaft yokes are designed with precise tolerances to ensure a proper fit with the PTO shaft. The accurate fit helps maximize torque transfer efficiency and minimizes the risk of slippage or power loss.
Variations in Speed:
1. Yoke Balancing: PTO shaft yokes are often dynamically balanced to minimize vibrations and reduce the impact of speed variations. Balancing helps ensure smooth operation and reduces stress on the components.
2. Flexible or Articulating Features: Some PTO shaft yokes incorporate flexible or articulating features such as telescoping sections or universal joints. These features allow for slight angular or positional variations, accommodating speed fluctuations and providing a smoother transition during operation.
Variations in Alignment:
1. Articulating Design: PTO shaft yokes may have an articulating or flexible design that allows for small misalignments between the power source and the driven equipment. This flexibility helps compensate for minor alignment variations that can occur due to uneven terrain or movement during operation.
2. Telescoping Sections or Sliding Splines: Some PTO shaft yokes incorporate telescoping sections or sliding splines that enable axial movement. This feature allows for slight misalignment between the power source and the driven equipment, accommodating changes in position without affecting power transmission.
3. Universal Joints: PTO shaft yokes equipped with universal joints provide angular flexibility, allowing the yoke to compensate for misalignment in multiple directions. Universal joints accommodate variations in alignment and help maintain a constant power flow.
Overall, PTO shaft yokes are designed with robust materials, precise tolerances, and flexible features to handle variations in torque, speed, and alignment. They ensure efficient power transmission, minimize stress on components, and accommodate the dynamic operating conditions often encountered in agricultural, industrial, and other applications.
editor by CX 2023-09-26
China Hot selling Universal Joint Cardan Shaft Pto Shaft Drive Shaft Slip Yoke
Product Description
Universal joint cardan shaft pto shaft drive shaft slip yoke
1.High quality
2.CNC machine with strick tolerance
3.Professional shaft manufacturer
4.Acid resistant
| Using | Auto part, machine, transmission system, steering system |
| Structure | Shaft with universal joints |
| Materials | Steel, stainless steel, alloy steel |
| Treatment | drill, mill, wire-electrode cutting, weld, heat treatment |
| Surface | Coated or natural |
| business sphere | all kinds drive shafts, steering shaft, universal joints can be custom made |
Features:
1. We have been specialized in designing, manufacturing drive shaft, steering coupler shaft, universal joints, which have exported to the USA, Europe, Australia etc for years
2. Application to all kinds of general mechanical situation
3. Our products are of high intensity and rigidity.
4. Heat resistant & Acid resistant
5. OEM orders are welcomed
1. Power or torque related to alternating load you require.
| Power-rating size |
540 r.p.m. | 1000 r.p.m. | ||
| torque [Nm] | power [CV] | torque [Nm] | power [CV] | |
| series 1 | 210 | 16 | 170 | 24 |
| series 2 | 280 | 21 | 230 | 32 |
| series 3 | 400 | 30 | 320 | 45 |
| series 4 | 460 | 35 | 380 | 53 |
| series 5 | 620 | 47 | 500 | 70 |
| series 6 | 830 | 64 | 690 | 98 |
| series 7 | 980 | 75 | 800 | 113 |
| series 8 | 1240 | 95 | 1000 | 140 |
2.Cross journal(Universal joint) size which decides torque of a PTO Shaft:
| Cross journal size | Ref. | A mm | B mm |
| Series 1 | 1.01.01 | 54 | 22 |
| Series 2 | 2.01.01 | 61.3 | 23.8 |
| Series 3 | 3.01.01 | 70 | 27 |
| Series 4 | 4.01.01 | 74.6 | 27 |
| Series 5 | 5.01.01 | 80 | 30.2 |
| Series 6 | 6.01.01 | 92 | 30.2 |
| Series 7N | 7N.01.01 | 94 | 35 |
| Series 7 | 7.01.01 | 106.5 | 30.2 |
| Series 8 | 8.01.01 | 106.5 | 35 |
3 Closed overall length (or cross to cross) of a PTO shaft.
4 Tubes or Pipes
We’ve already got Triangular profile tube and Lemon profile tube for all the series we provide.
And we have some star tube, splined tube and other profile tubes required by our customers (for a certain series). (Please notice that our catalog doesnt contain all the items we produce)
If you want tubes other than triangular or lemon, please provide drawings or pictures.
5 End yokes
We’ve got several types of quick release yokes and plain bore yoke. I will suggest the usual type for your reference.
You can also send drawings or pictures to us if you cannot find your item in our catalog.
6 Safety devices or clutches
I will attach the details of safety devices for your reference. We’ve already have Free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
7 For any other more special requirements with plastic guard, connection method, color of painting, package, etc., please feel free to let me know.
| Condition: | New |
|---|---|
| Certification: | ISO |
| Type: | Steering Gears/Shaft |
| Material: | Steel |
| Standard: | Standard |
| Automatic: | Automatic |
| Customization: |
Available
| Customized Request |
|---|
Are there any emerging trends in PTO shaft yoke technology, such as innovative designs?
PTO shaft yoke technology continues to evolve, and there are emerging trends and innovative designs that aim to enhance the performance, safety, and ease of use of these components. Here are some examples of emerging trends in PTO shaft yoke technology:
1. Telescoping PTO Shafts: Telescoping PTO shafts are a recent innovation that offers adjustable length options. These shafts can be extended or retracted to accommodate different equipment configurations or varying distances between the power source and the implement. Telescoping PTO shafts provide flexibility and convenience, allowing users to adapt and optimize the power transmission setup for their specific needs.
2. Constant Velocity (CV) Joints: Constant Velocity (CV) joints are increasingly being incorporated into PTO shaft yokes. CV joints allow for smooth and efficient power transfer even at high angles or during misalignment. They minimize power losses, vibrations, and wear, improving overall performance and reducing stress on the driveline components. The use of CV joints in PTO shaft yokes enhances reliability, extends the lifespan of the components, and reduces maintenance requirements.
3. Safety Enhancements: Safety is a crucial aspect of PTO shaft yoke technology, and there are ongoing efforts to enhance safety features. Innovative designs include the incorporation of safety shields or guards that enclose the PTO shaft and yoke assembly, protecting operators from accidental contact with rotating components. These shields prevent entanglement and reduce the risk of injuries. Additionally, some PTO shaft yokes feature advanced locking mechanisms or quick-release mechanisms that improve ease of use and ensure secure connections.
4. Composite Materials: The use of composite materials in PTO shaft yoke construction is gaining attention. Composite materials offer advantages such as lightweight, corrosion resistance, and high strength-to-weight ratios. By utilizing composites, PTO shaft yokes can achieve weight reduction without compromising durability and performance. Lighter shaft yokes contribute to improved fuel efficiency, reduced vehicle loads, and easier handling during installation and maintenance.
5. Smart and Sensor-Enabled Systems: Advancements in sensor technology and connectivity have paved the way for smart and sensor-enabled PTO shaft yoke systems. These systems can monitor torque, speed, temperature, and other parameters in real-time, providing operators with valuable data on the performance and health of the power transmission system. Smart PTO shaft yokes enable predictive maintenance, early fault detection, and improved operational efficiency.
6. Integration with Precision Agriculture: PTO shaft yoke technology is also being integrated with precision agriculture systems. By incorporating sensors, actuators, and electronic controls, PTO shaft yokes can be synchronized with precision farming operations. This integration allows for precise control of power delivery, automation of tasks, and data-driven optimization of agricultural processes, leading to improved productivity and resource management.
These emerging trends in PTO shaft yoke technology demonstrate the ongoing commitment to innovation and improvement in the field. The adoption of telescoping shafts, CV joints, safety enhancements, composite materials, smart systems, and integration with precision agriculture is driving the development of more efficient, reliable, and user-friendly PTO shaft yokes.
What maintenance practices are essential for prolonging the lifespan of PTO shaft yokes?
Maintaining proper maintenance practices is crucial for prolonging the lifespan of PTO (Power Take-Off) shaft yokes. By following these essential maintenance practices, you can ensure the longevity and optimal performance of the yokes:
1. Regular Inspection:
Perform regular visual inspections of the PTO shaft yokes to check for signs of wear, damage, or misalignment. Look for any cracks, distortion, or excessive play in the joints. Inspect the splines and ensure they are clean and free from debris. Detecting and addressing any issues early can prevent further damage and prolong the lifespan of the yokes.
2. Lubrication:
Proper lubrication is vital for reducing friction and wear in the PTO shaft yokes. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant. Apply lubrication to the splines, bearings, and any other moving parts as specified. Regular lubrication helps maintain smooth operation and minimizes the risk of premature wear or failure.
3. Cleaning:
Keep the PTO shaft yokes clean and free from dirt, debris, and excessive buildup of grease. Use a suitable cleaning agent and a brush to remove any contaminants. Clean the splines thoroughly to ensure proper engagement and torque transmission. Regular cleaning prevents the accumulation of abrasive particles that can cause accelerated wear and damage to the yokes.
4. Shaft Alignment:
Ensure proper alignment between the power source and the driven equipment. Misalignment can increase stress on the PTO shaft yokes and lead to premature wear. Use alignment tools and techniques to align the shafts correctly, minimizing angular and axial misalignment. Proper alignment reduces the load on the yokes and helps maintain their integrity and longevity.
5. Torque Checks:
Periodically check the torque on the PTO shaft yokes’ fasteners, such as bolts or retaining nuts. Over time, these fasteners can loosen due to vibrations or dynamic loading. Use a torque wrench to ensure the fasteners are tightened to the manufacturer’s specifications. Proper torque helps maintain the integrity of the yokes and prevents unexpected failures.
6. Protective Shielding:
Inspect and maintain any protective shielding or guards that are installed to cover rotating components or exposed parts of the PTO shaft yokes. Ensure that the shielding is intact, securely mounted, and free from damage. Protective shielding prevents accidental contact with moving parts and enhances safety while also protecting the yokes from external elements.
7. Manufacturer Guidelines:
Follow the maintenance guidelines provided by the manufacturer of the PTO shaft yokes. Manufacturers often provide specific instructions, recommendations, and maintenance schedules tailored to their products. Adhering to these guidelines ensures that the yokes are maintained in the best possible condition, maximizing their lifespan.
By implementing these essential maintenance practices, you can prolong the lifespan of PTO shaft yokes, minimize downtime, and ensure reliable and efficient operation in various applications.
How do PTO shaft yokes enable the connection between tractors and implements?
PTO (Power Take-Off) shaft yokes play a vital role in facilitating the connection between tractors and implements in agricultural and industrial applications. They provide a mechanical interface that enables power transfer from the tractor’s PTO to the driven implement. Here’s a detailed explanation:
1. Tractor PTO Shaft: Tractors are equipped with a PTO shaft, which is a rotating driveline that extends from the rear of the tractor’s engine or transmission. The PTO shaft transfers power from the tractor’s engine to the implement.
2. Implement Input Connection: Implements, such as rotary cutters, balers, or tillers, are designed with an input connection point that can receive power from a PTO shaft. This connection point is typically located at the rear of the implement and is designed to match the specifications and requirements of the PTO shaft.
3. PTO Shaft Yoke: The PTO shaft yoke serves as the intermediary component that connects the tractor’s PTO shaft to the input connection point on the implement. The PTO shaft yoke is attached to the end of the PTO shaft, and its design ensures a secure and reliable connection.
4. Alignment and Connection: PTO shaft yokes are designed to align precisely with the implement’s input connection. The yoke’s splined bore securely engages with the splined end of the PTO shaft, creating a strong and reliable connection. The mounting flange or connection point on the yoke aligns with the corresponding connection on the implement, ensuring a proper fit and coupling.
5. Power Transmission: Once the PTO shaft yoke is connected to both the tractor’s PTO shaft and the implement’s input connection, it enables power transmission from the tractor to the implement. As the tractor’s PTO shaft rotates, the power is transferred through the yoke to the implement, driving its internal mechanisms, such as blades, augers, or rollers, depending on the implement’s function.
6. Flexibility and Safety: PTO shaft yokes often incorporate flexible or articulating features to accommodate movement and misalignment between the tractor and the implement. This flexibility allows the yoke to compensate for slight angular or positional variations that may occur during operation. It helps maintain a continuous and smooth power transfer while reducing stress on the PTO system and the implement. Additionally, proper guarding and safety measures should be in place to protect operators and bystanders from rotating or exposed PTO shafts.
Overall, PTO shaft yokes provide a critical connection point between tractors and implements, enabling efficient power transfer. Their alignment, connection, and flexibility ensure a secure and reliable coupling, allowing the tractor’s power to be harnessed for various agricultural and industrial tasks. Proper maintenance and adherence to safety guidelines are essential to ensure the longevity and safe operation of the PTO shaft yokes and the overall tractor-implement connection.
editor by CX 2023-09-21
China manufacturer Agricultural Wide Angle Cardan Kubota Spline Cross Yoke Adapter Universal Joint Cover Rotavator Tractor Drive bush hog PTO Shaft constant velocity pto shaft
Condition: New
Warranty: 1.5 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Home Use, Construction works , Energy & Mining
Weight (KG): 10 KG
Showroom Location: Italy
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2571
Type: Shafts
Use: Tractors
certificate: CE
Material: Metal
Color: Yellow&Black
Processing of yoke: Forging
Processing of tube: Cold drawn
Design: Customized
Certificate: CE Certificate
After Warranty Service: Online support
Packaging Details: carton/iron crate
Port: HangZhou or ZheJiang
Products Description Advantages of our team 1. Specializing in manufacturing and selling the farm machine more than 11 years.2. “CE certificate”3. With the strict quality control and best service for customers.4.We can provide excellent and rapid after-sales service.5. Our aim: win-win.6. We can design and produce machines according to customer’s needs.
| Function of PTO Shaft | Drive Shaft Parts & Power Transmission |
| Usage of PTO Shaft | Kinds of Tractors & Farm Implements |
| Yoke Types for PTO Shaft | Double push pin, Bolt pins, 28×51.5mm NEMA11 Stepping Motor High Torque 95mN.m Factory Price Small Stepper Motor for Monitor Split pins, Pushpin, Quick release, Ball attachment, Collar….. |
| Processing Of Yoke | Forging |
| PTO Shaft Plastic Cover | YW; BW; YS; BS; Etc |
| Colors of PTO Shaft | Green; Orange; Yellow; Black Ect. |
| PTO Shaft Series | T1-T10; 12v 24volt dc planetary gear motor low speed high torque 50W 80w 775 brush motor with speed reducers L1-L6;S6-S10;10HP-150HP with SA,RA,SB,SFF,WA,CV Etc |
| Tube Types for PTO Shaft | Lemon, Triangular, Star, Square, Hexangular, Spline, SF06 Mass production cnc high precision carbon steel thread long shaft Special Ect |
| Processing Of Tube | Cold drawn |
| Spline Types for PTO Shaft | 1 1/8″ Z6;1 3/8″ Z6; 1 3/8″ Z21 ;1 3/4″ Z20; 1 3/4″ Z6; 8-38*32*6 8-42*36*7; 8-48*42*8; |
drive shaft ends 
editor by Cx 2023-07-13
China Agricultural Kubota Tractor Parts Driveline Yoke Tube Cover Steel Cardan Drive Pto Shafts With split Clutch for bush hog bush hog pto shaft
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drive shaft yoke
editor by Cx 2023-06-28
China Farm Tractors Transmission Cardan Drive Pto Shaft for Mower Harvester Feed Mixer cutting pto shaft
Merchandise Description
Product Description
| Materlal and Surface Treatment method | |
| Cross shaft | Heat therapy of 20Cr2Ni4A forging |
| Bearing cup | 20CrMOTi forging heat treatment |
| Flange fork | ZG35CrMo steel casting |
| Spline shaft | 42GrMo forging warmth remedy |
| Spline bushing | 35CrM0 forging heat therapy |
| Sleeve entire body | 42CrMo forging |
| Surface remedy | spraying |
| Flat key, positioning ring | 42GrMo forging |
Organization Profile
In 2571, HangZhou CZPT Equipment Co.,ltd was recognized by Ms. Iris and her 2 associates(Mr. Tian and Mr. Yang) in HangZhou town(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 several years of knowledge. Then because the requirements of organization expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou town, ZHangZhoug province, China).
By way of our nicely-acknowledged brand name ND, CZPT Equipment delivers agricultural remedies to agriculture machinery maker and distributors globally by means of a total line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metallic, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and so on. Items can be customized as ask for.
We, CZPT equipment set up a total high quality management technique and product sales support network to offer clientele with substantial-quality merchandise and satisfactory provider. Our products are offered in 40 provinces and municipalities in China and 36 countries and locations in the world, our major market is the European industry.
Certifications
Our Manufacturing unit
Sample Place
Why select us?
1) Customization: With a sturdy R&D staff, and we can develop goods as necessary. It only normally takes up to 7 times for us to design and style a set of drawings. The production time for new goods is generally fifty times or less.
2) Quality: We have our personal total inspection and tests gear, which can guarantee the top quality of the items.
three) Ability: Our annual creation ability is over 500,000 sets, also, we also settle for small quantity orders, to satisfy the wants of different customer’s buy portions.
4) Provider: We focus on giving substantial-quality items. Our items are in line with intercontinental specifications and are mostly exported to Europe, Australia, and other nations and locations.
5) Cargo: We are near to HangZhou and ZheJiang ports, to supply the speediest transport service.
Packaging & Transport
FAQ
Q: Are you a trading firm or producer?
A: We are manufacturing unit and providing gearbox ODM & OEM providers for the European marketplace for more than ten a long time
Q: Do you supply samples? is it free or extra?
A: Of course, we could provide the sample for totally free charge but do not pay out the expense of freight.
Q: How extended is your supply time? What is your phrases of payment?
A: Normally it is forty-forty five days. The time may possibly fluctuate dependent on the merchandise and the level of customization.
For normal products, the payment is: 30% T/T in progress,balance just before cargo.
Q: What is the specific MOQ or price for your item?
A: As an OEM firm, we can provide and adapt our goods to a wide variety of needs.
As a result, MOQ and price could greatly fluctuate with dimension, content and even more technical specs For occasion, expensive goods or normal goods will normally have a decrease MOQ. Please contact us with all relevant information to get the most accurate quotation.
If you have one more query, please feel totally free to make contact with us.
|
US $65 / Piece | |
50 Pieces (Min. Order) |
###
| After-sales Service: | Repair |
|---|---|
| Condition: | New |
| Color: | Yellow, Black, Customizable |
| Certification: | ISO |
| Type: | Drive Shaft |
| Application Brand: | ND |
###
| Customization: |
Available
|
|---|
###
| Materlal and Surface Treatment | |
| Cross shaft | Heat treatment of 20Cr2Ni4A forging |
| Bearing cup | 20CrMOTi forging heat treatment |
| Flange fork | ZG35CrMo steel casting |
| Spline shaft | 42GrMo forging heat treatment |
| Spline bushing | 35CrM0 forging heat treatment |
| Sleeve body | 42CrMo forging |
| Surface treatment | spraying |
| Flat key, positioning ring | 42GrMo forging |
|
US $65 / Piece | |
50 Pieces (Min. Order) |
###
| After-sales Service: | Repair |
|---|---|
| Condition: | New |
| Color: | Yellow, Black, Customizable |
| Certification: | ISO |
| Type: | Drive Shaft |
| Application Brand: | ND |
###
| Customization: |
Available
|
|---|
###
| Materlal and Surface Treatment | |
| Cross shaft | Heat treatment of 20Cr2Ni4A forging |
| Bearing cup | 20CrMOTi forging heat treatment |
| Flange fork | ZG35CrMo steel casting |
| Spline shaft | 42GrMo forging heat treatment |
| Spline bushing | 35CrM0 forging heat treatment |
| Sleeve body | 42CrMo forging |
| Surface treatment | spraying |
| Flat key, positioning ring | 42GrMo forging |
custom drive shaft
editor by czh 2022-11-28
China SLGR HMC005 Harvester Spare Parts Farm Machine part Yellow 35*98 length 950mm Z=6*6 6*8 8*8 PTO Drive Shaft cardan drive shaft auger pto shaft
Guarantee: 6months
Applicable Industries: Creating Substance Stores, Farms, Construction works , Garment Shops, Equipment Repair Retailers, Energy & Mining, Production Plant, Foodstuff & Beverage Factory
Tailored help: OEM, ODM
Structure: Flexible
Content: Stainless steel
Working Angle: 35
Merchandise Title: Cardan Shaft
Application: Sector .etc
Type: SWC-I150A-680+80
Floor remedy: Portray
Colour: Personalized Color
Compressed Length: 680mm
Duration Payment: 80mm
Nominal Torque: 4500N.m
Greatest Running Angle: 35
Primary Content: 35CrMo or forty five# Steel
Packaging Details: 1. Wrap by Plastic film then waterproof paper, lastly the wood scenario. 2. One carton packing was specifically for little piece.
Port: ZheJiang
Goods Description
| SWC-I180A-680+eighty | ||
| Main Materials | 35Cr or forty five# Metal | |
| Nominal Torque | 4500N.m | |
| Compressed Size | 680mm | |
| Length Payment | 80mm | |
drive shaft equipment
editor by czh
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We examine each and every piece of bearing by ourselves prior to shipping. With detailed requirments, we can also develop your unique developed product. PersonnelOur sales folks are effectively skilled to accommodate your requests and speak English for your convenience.
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