Product Description
1
Products
Name: Tractor PTO driveshaft drive shaft heavy duty forged steel slip yoke
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
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Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
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Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
4
Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
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Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
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Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
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Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
Certification
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can PTO shaft yokes be customized for specific equipment or attachment needs?
Yes, PTO shaft yokes can be customized to meet specific equipment or attachment needs. Manufacturers often offer customization options to ensure compatibility and optimal performance in diverse applications. Here are some ways in which PTO shaft yokes can be customized:
1. Shaft Size and Spline Count: PTO shaft yokes can be customized to match the specific shaft size and spline count of the power source and the implement. This ensures a proper fit and secure connection, allowing efficient power transmission.
2. Connection Methods: Yokes can be customized to accommodate different connection methods, such as pin-type, quick-detach, or threaded connections. This flexibility allows for easy attachment and detachment of implements, enhancing convenience and versatility.
3. Length and Offset: In some cases, the length or offset of the PTO shaft yoke needs to be customized to align the power source and the implement correctly. Manufacturers can modify the yoke’s dimensions to ensure optimal alignment and minimize stress on the driveline.
4. Material and Coating: Customization options may include the choice of materials and coatings for PTO shaft yokes. Different materials, such as steel alloys or specialized composites, can be selected based on the specific application requirements, providing enhanced strength, durability, or corrosion resistance.
5. Safety Features: Depending on the equipment or attachment needs, additional safety features can be incorporated into the customized PTO shaft yokes. This may include the integration of specific overload protection mechanisms, such as shear pins, slip clutches, or torque limiters.
6. Specialized Requirements: In certain industries or niche applications, specialized requirements may arise. Manufacturers can work with customers to design and engineer PTO shaft yokes that meet these unique needs, such as high-speed applications, extreme load conditions, or specific regulatory standards.
It is important to note that customization options may vary among manufacturers, and additional costs and lead times may be associated with custom orders. Working closely with the manufacturer or a knowledgeable supplier can help determine the feasibility and available customization options for specific equipment or attachment needs.
How do PTO shaft yokes accommodate variations in size, spline count, and connection methods?
PTO shaft yokes are designed to accommodate variations in size, spline count, and connection methods to ensure compatibility and proper functioning in different applications. Here’s how they accommodate these variations:
1. Size Variations: PTO shaft yokes are available in different sizes to match the shaft diameter of the PTO and the driven equipment. They are manufactured with specific bore sizes, allowing them to fit different shaft sizes. Manufacturers provide a range of sizes to accommodate various equipment requirements.
2. Spline Count Variations: PTO shaft yokes also come in different spline counts. Splines are the ridges or teeth on the inner surface of the yoke that engage with the corresponding splines on the PTO shaft. By offering yokes with different spline counts, manufacturers ensure compatibility with different PTO shafts that may have varying spline configurations.
3. Connection Method Variations: PTO shaft yokes can have different connection methods to facilitate easy attachment and detachment. The most common connection methods include pin-type, quick-detach, and spline-type connections. Pin-type connections involve securing the yoke to the shaft using a pin and a cotter key. Quick-detach connections utilize a mechanism that allows for rapid attachment and detachment. Spline-type connections rely on the engagement of splines between the yoke and the shaft. The choice of connection method depends on the specific requirements of the equipment and the ease of use desired.
Manufacturers of PTO shaft yokes typically provide a range of options to accommodate these variations. This allows users to select the appropriate yoke based on the specific shaft size, spline count, and connection method required for their application. It is crucial to ensure that the selected yoke matches the specifications of both the PTO shaft and the driven equipment to ensure a proper fit and reliable power transmission.
When considering adaptations or modifications to accommodate variations, it is important to refer to the manufacturer’s guidelines, seek expert advice, or consult industry standards. This will help ensure that any modifications or adaptations maintain the necessary safety, performance, and compatibility requirements when using PTO shaft yokes in different settings.
What factors should be considered when selecting the right PTO shaft yoke for an application?
When selecting the right PTO (Power Take-Off) shaft yoke for an application, several factors should be considered to ensure compatibility, reliability, and optimal performance. Here are the key factors to consider:
1. Power Requirements:
Determine the power requirements of the application, including the torque and speed specifications. Ensure that the selected PTO shaft yoke is capable of handling the expected power output from the power source and can safely transmit the required torque and speed without exceeding its limitations.
2. Shaft Size and Spline Count:
Match the PTO shaft yoke to the size and spline count of the PTO shaft. Consider the outer diameter and spline count of both the shaft and the yoke to ensure compatibility and a proper fit. Proper shaft and spline size matching is crucial for efficient power transmission and to prevent slippage or damage.
3. Application Type:
Consider the specific application in which the PTO shaft yoke will be used. Different applications may have unique requirements, such as agricultural machinery, construction equipment, or industrial applications. Ensure that the selected yoke is suitable for the intended application and can withstand the operating conditions, environment, and workload.
4. Yoke Material and Construction:
Evaluate the material and construction of the PTO shaft yoke. Common materials include steel or forged alloys, which offer durability and strength. Consider factors such as resistance to wear, corrosion, and fatigue to ensure the yoke can withstand the demands of the application.
5. Operating Environment:
Take into account the operating environment and conditions in which the PTO shaft yoke will be used. Factors such as temperature, moisture, dust, and exposure to chemicals or harsh substances can impact the yoke’s performance and longevity. Choose a yoke that is designed to withstand the specific environmental conditions of the application.
6. Safety Considerations:
Consider safety aspects related to the use of the PTO shaft yoke. Ensure that the yoke is compliant with safety standards and regulations, and that it includes appropriate shielding or guarding to prevent accidental contact with rotating parts. Safety should be a priority to minimize the risk of injuries or accidents during operation.
7. Manufacturer or Supplier:
Consider the reputation, reliability, and support provided by the manufacturer or supplier of the PTO shaft yoke. Choose a reputable supplier who offers high-quality products, technical expertise, and good customer support to address any concerns or issues that may arise.
By carefully considering these factors, you can select the right PTO shaft yoke that meets the specific requirements of your application, ensuring compatibility, durability, and optimal performance.
editor by CX 2023-12-06