Product Description
1
Products
Name: Tractor PTO driveshaft drive shaft heavy duty forged steel slip yoke
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
2
Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
3
Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
4
Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
5
Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
6
FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
4
Q: Is OEM available?
A: Yes, OEM is available.
5
Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
6
Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
7
Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
8
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
9
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
Certification
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do PTO shaft yokes enhance the overall productivity of agricultural processes?
PTO shaft yokes play a crucial role in enhancing the overall productivity of agricultural processes. They enable efficient power transmission from the power source, such as a tractor or engine, to various agricultural implements and machinery. Here’s how PTO shaft yokes contribute to increased productivity:
1. Versatility and Compatibility: PTO shaft yokes are designed to be versatile and compatible with a wide range of agricultural equipment and implements. This compatibility allows farmers to use a single power source, such as a tractor, to operate different machinery by simply connecting and disconnecting the appropriate PTO shaft yokes. Farmers can quickly switch between implements, reducing downtime and increasing operational efficiency.
2. Power Transfer Efficiency: PTO shaft yokes ensure efficient power transfer from the power source to the agricultural machinery. By minimizing power losses during transmission, PTO shaft yokes maximize the utilization of available power, resulting in improved efficiency and productivity. The direct connection between the power source and the implement eliminates the need for additional power generation or separate engines, saving time, fuel, and maintenance costs.
3. Rapid Implementation of Tasks: With PTO shaft yokes, farmers can rapidly implement various tasks in the field. Whether it’s tilling, planting, mowing, or spreading, the quick coupling and uncoupling of PTO shaft yokes allow for swift transitions between operations. This agility enables farmers to optimize their work schedule, take advantage of favorable weather conditions, and complete tasks in a timely manner, thereby increasing overall productivity.
4. Improved Operational Control: PTO shaft yokes provide farmers with better control over the agricultural machinery. By connecting the power source directly to the implement, farmers can adjust the speed and power output according to the specific requirements of the task at hand. This fine-tuning of power transmission allows for precise operation, ensuring optimal performance and reducing unnecessary strain on the machinery. Improved control leads to enhanced productivity and better utilization of resources.
5. Time and Labor Savings: PTO shaft yokes contribute to significant time and labor savings in agricultural processes. The efficient power transfer and versatility of PTO shaft yokes enable farmers to accomplish tasks more quickly and with fewer manual efforts. By mechanizing various operations, such as tilling, planting, or harvesting, farmers can cover larger areas in less time, reducing the need for manual labor and increasing overall productivity.
6. Enhanced Implement Performance: PTO shaft yokes ensure consistent power supply to agricultural implements, optimizing their performance. The direct power transmission minimizes power fluctuations and ensures a steady power flow, allowing implements to operate at their designed capacity. This results in improved efficiency, better quality of work, and higher productivity in agricultural processes.
By providing versatility, efficient power transfer, rapid implementation of tasks, improved control, time and labor savings, and enhanced implement performance, PTO shaft yokes significantly enhance the overall productivity of agricultural processes. They empower farmers to accomplish more in less time, streamline operations, and achieve better outcomes in their farming endeavors.
What are the common signs of wear or damage that indicate a need for PTO shaft yoke replacement?
PTO shaft yokes, like any mechanical component, can experience wear or damage over time. Several common signs indicate the need for PTO shaft yoke replacement. These signs include:
1. Excessive Play or Looseness: If you notice excessive play or looseness in the PTO shaft yoke connection, it could indicate wear or damage. The yoke may no longer fit securely on the PTO shaft or the driven equipment, compromising its ability to transmit power effectively.
2. Visible Cracks or Breaks: Inspect the PTO shaft yoke for any visible cracks, fractures, or breaks. These can occur due to excessive stress, impact, or fatigue over time. Cracks or breaks weaken the structural integrity of the yoke and can lead to total failure, necessitating replacement.
3. Damaged Splines: The splines on the inner surface of the PTO shaft yoke should be inspected for any signs of damage. This includes worn-out or stripped splines, which can occur due to improper engagement, misalignment, or excessive torque. Damaged splines can result in poor power transmission and may require yoke replacement.
4. Excessive Wear on Bore or Spline Area: Check the bore and spline area of the PTO shaft yoke for signs of excessive wear. This can manifest as elongated or enlarged bore holes, worn-out splines, or significant material loss. Excessive wear can lead to poor fitment, reduced power transmission efficiency, and potential failure.
5. Corrosion or Rust: PTO shaft yokes are often exposed to environmental conditions that can cause corrosion or rust. Inspect the yoke for any signs of corrosion, especially in areas where the yoke comes into contact with moisture or chemicals. Corrosion weakens the yoke’s structural integrity and can affect its performance, requiring replacement.
6. Irreparable Damage: In some cases, the PTO shaft yoke may sustain irreparable damage, such as severe deformations, significant material loss, or structural failure. If the damage is extensive and compromises the yoke’s functionality or safety, replacement is necessary.
If you observe any of these signs of wear or damage in a PTO shaft yoke, it is recommended to replace the yoke as soon as possible. Continuing to use a worn or damaged yoke can lead to equipment malfunction, power loss, or even accidents. Regular inspection and maintenance of PTO shaft yokes can help identify these signs early and ensure reliable and safe operation.
Can you explain the functions and significance of a PTO shaft yoke?
A PTO (Power Take-Off) shaft yoke is a critical component in power transmission systems, particularly in vehicles and machinery equipped with PTO capabilities. It serves multiple functions and holds significant significance in ensuring efficient power transfer. Here’s a detailed explanation:
1. Power Transmission: The primary function of a PTO shaft yoke is to transfer power from the power source, such as an engine or power take-off unit, to the driven equipment. It acts as a mechanical link between the rotating output of the power source and the input shaft of the driven equipment. By securely connecting the PTO shaft to the driven equipment, the yoke enables the transmission of rotational energy and torque, allowing the equipment to perform its intended functions.
2. Alignment and Connection: PTO shaft yokes play a crucial role in aligning and connecting the PTO shaft and the driven equipment. The splined bore of the yoke is designed to securely engage with the splines on the PTO shaft, creating a strong and reliable connection. The mounting flange or connection point of the yoke is constructed to align precisely with the corresponding connection on the driven equipment, ensuring proper coupling and alignment. This alignment and connection are essential for efficient power transmission and prevent issues such as misalignment, excessive vibration, and premature wear.
3. Flexibility and Articulation: PTO shaft yokes often incorporate flexible or articulating features to accommodate movement and misalignment between the power source and the driven equipment. This flexibility allows the PTO shaft yoke to compensate for slight angular or positional variations that may occur during operation. It helps maintain a continuous and smooth power transfer even when the equipment is subjected to dynamic or uneven operating conditions. By allowing some degree of flexibility and articulation, the yoke helps reduce stress on the PTO shaft and the driven equipment, contributing to their longevity and performance.
4. Serviceability and Maintenance: PTO shaft yokes require regular inspection and maintenance to ensure their proper functioning and longevity. Lubrication of the splined bore and periodic tightening of connection bolts are important maintenance tasks to prevent excessive wear and maintain a secure connection. Additionally, proper guarding and safety measures should be in place to protect operators and bystanders from rotating or exposed PTO shafts. Proper maintenance of PTO shaft yokes ensures their reliability, safety, and optimal performance.
5. Overall Significance: PTO shaft yokes hold significant significance in the efficient operation of PTO-driven machinery and vehicles. They enable the transfer of power from the power source to the driven equipment, ensuring that the equipment can perform its intended functions. By providing alignment, connection, and flexibility, PTO shaft yokes contributeto the smooth and reliable power transmission, reducing the risk of mechanical issues and optimizing the performance of the machinery. Their proper maintenance and serviceability are crucial for ensuring their longevity, safety, and overall effectiveness in power transmission systems.
editor by CX 2024-02-08