We – EPG Team the biggest worm gearbox, couplings and gears manufacturing unit in China with 5 diverse branches. For a lot more particulars: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
|Max. Paper Dimension||mm||1200*780||1300*960||1500*1100|
|Min. Paper Dimensions||mm||350*350||four hundred*410||five hundred*410|
|Max. Die-chopping Size||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Strain||T||300||300||three hundred|
|Max. Paper Thickness||mm||1-7||1-seven||one-seven|
|Whole Electrical power||KW||22.five||22.5||26.five|
|All round Dimension||mm||8000*4000*2350||9100*4250*2345||9600*4700*2400|
. Features of the machine:
- The Bobst type minimize construction makes the reducing system motion like a scissor, it will comprehend a total and simpler lower.
- Principal worm gear utilizes alloy copper materials, right after the knowledgeable operator’s guide scraping treatment method and rigorous normal testing, it can guarantees the driving components ten a long time life.
- The primary chains undertake imported British Renold brand, the differences of ten chains are less than .2mm.
- The connect between gear box and driving shaft adopts sleeve and pin structure guaranteeing a robust link.
The equipment adopts frequency controller to attain stepless velocity acceleration which can reach to 4500 occasions per hour. In the course of actual production, it can generally operate at 3800 to 4000 instances per hour according to the quality of the board. If the good quality of the paper is great, a excellent operator even can operate the device at 4200 moments for each hrs without having experience as well difficult.
- Basic safety:
As it is revealed in the photograph of the equipment, the device adopts rear portion paper feeding approach which keeps the operator away from the die-chopping component. The mounting and adjustment of the die plate is also completed outside the house of the die-slicing portion with sensors and detectors at die-slicing element to make sure that the equipment can not be began when the die-cutting plate is at adjustment standing.
Apart from the sensors at die-slicing part, there are sensor or method switches at window element to make the total machine at monitoring standing to make certain its safety.
- Operation convenience:
There is Gentleman-device interface set up in the control panel which will shows the security standing of the machine as well as malfunctions to aid the operator. Digicam is also installed in front of the operator for him/her to keep track of the operation position at the supply component.
- Main Constructions and Key Content Utilised
- Four Main Huge Elements:
They are referring to: base station, moving platform, higher system and equipment wall. The bottom station is manufactured of gray solid iron -HT two hundred the relocating platform is ductile iron – QT 42-10 and the device wall is high quality A3 steel.
- Main Drive:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear types a shifting established to make sure secure pressure out put of not significantly less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-cutting and Creasing Part:
The drive is transferred by means of crank rod to pendulum which will bring the moving system to shift up and down to achieve die-cut and creasing function.
The pendulum is manufactured of high quality ductile iron. The pendulum axis is completed by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety automatic die-chopping and creasing equipment. Compared with automatic die-cutting and creasing equipment which is employed for cardboard die-chopping, this sort of semi-automatic die-reducing and creasing equipment is primarily used for corrugated board which demands much less pressure for die-slicing, in this situation really some producers have manufactured more compact width on the pendulum and scaled-down diameter on the pendulum shaft. We keep wider pendulum and larger diameter on its shaft to make our equipment last for a more time lifestyle.
The die-slicing plate utilizes 7 mm seventy five Crl plate which has more hardness and lifestyle span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make certain the boarding conveying correct and stable.
The machine uses gripper bar type with 12A lengthy joints chain which is much less in fat and significantly less shock to the intermittent device underneath the precondition to make sure the energy of the chain. The model of the chain is Renold U.K with large exact and high quality. .
The Gripper bar adopts aviation aluminum with three bridge kind- light in weight and substantial
- Electric Element
The electrical components are developed and assembled according to the European CE regular and employs entire world wide acknowledged brand name products.
- Set up of Die
The die mounting and dismounting adopts side withdrawing methods which time saving and effortless for operation.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is simple, practical and dependable.
- Unique People of Our Device:
- Clever And Specific Entrance Lay Design:
In comparison with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the front lay, it will hurt the entrance lay and the gripper bar when the front lay reaches to its maximum placement.
Usually the producers will set up sensors on this component to end the equipment when the paper is fed abnormally to the entrance lay. Nevertheless, when the equipment is operating at the high pace, the inertia will deliver the machine to run for a while to make the entrance lay to its optimum stage and then also harm the entrance lay and the gripper bar.
Our specific layout is that when the irregular board feeding occurs and getting detected, the front lay can never ever reaches to its highest position which helps make totally free from front lay and gripper bar damages due to the fact of abnormal paper feeding.
As it is our specific style, so there is no photograph to be revealed right here.
- Optional Delivery Platform:
In accordance to the requirement of the client we can do the delivery platform both sq. type or E sort (as revealed in the photo) . If the consumer has adequate pallets, he can select sq. kind. If the client does have enough pallet, he can pick, E variety system for which will also supply 4 supply trolleys.
- Pneumatic Pre-loading and Lifting Phase Unit:
The pre-loading gadget is pneumatic pushed. When one particular paper dimensions is set, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading gadget, you can just push the button and the device will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Really some of the die-slicing device producers use direct feeding approach which is the operator will feed the board directly to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .3 seconds which can make the board feeding work hard and inaccurate.
Our equipment uses an added dance roller feeding technique whose board feeding time can be prolong to .6 2nd. Together with the conveying components it makes an less complicated function of the operator and more rapidly in efficiency of the device.
For illustration: If an operator operates the immediate feeding semi-computerized die-cutting machine at 3300 sheets for each hour, he can easily operate our equipment at 3700 – 4000 sheets for each hour.
V. Conveying Element:
The board received by the dance roller will go via a conveying portion with belt conveying and belt urgent which helps make the board becoming pressed before reaching to the front lay.
Ahead of the board reaches to the front lay, he will be repositioned by the side lay.
By these methods, the board conveyed by the dance roller will be a lot more correct and secure when they get to to the gripper bar.
There is also detector to detect the position of the board. If board does not appear to the front lay at normal place, the detector will ship signals to stop the device.
- Striping Portion
- Striping is 50 percent striping which can strip off a few – edge squander of the board.
- There are upper chase, center chase and decrease chase exactly where the male, elastic block and woman die are placed to strip off the waste.
- None-quit Feeding and Shipping and delivery
This variety of equipment has our patented program – non-cease feeding and delivery capabilities which can lessen the wor ept pressure of the operator and increase the wor ept efficiency of the machine
Underneath this technique, the pre-piling is at the side of the operator. The pre-piled board can be transported beneath the principal pile when the principal pile is detected brief of paper.
At the delivery element, when the board is minimize to be about 1 meter, the device will press the die-cut board pile out of the device delivery portion so that it is straightforward for the operator to attract them to the designated place without the need to have of stopping the machine.
|Identify||Brand name and Origin||Remarks|
|Bearing||SKF Swiss||Crucial component|
|IKO Japan or HangZhou, China||Not important component|
|Chain||Renold U.K||Principal Chain ( Discrepancy of significantly less than .2 mm for for each ten chains of machine chain length)|
|CHOHO Japan||Other Chain are Choho Japan|
|Image Electrical Swap||Fotek ZheJiang|
|Major Motor||Siemens||Joint Enterprise|
|Pneumatic Components||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and delivery||CPG ZheJiang|
/ The use of unique equipment manufacturer’s (OEM) component numbers or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed substitution elements contained herein are not sponsored, accepted, or produced by the OEM. /